ChannelGlass(U-Glass)
Cast and rolled molten glass in a ‘U’ shape. This extruded geometry transforms a fragile material into a self-supporting element with very high moment of inertia. It allows translucent continuous facades up to 7 metres high without intermediate metal mullions.
Horizontal section of Double Layer installation. Profile flanges interlock creating a continuous glass wall. The moment of inertia generated by the U-shape replaces aluminium mullions of standard curtain walls.
Born as a low-cost solution for industrial buildings and railway stations, U-Glass has been rediscovered by avant-garde architecture. It is the only glazing system that behaves structurally like a steel section, allowing continuous, curved light walls without visual interruptions.
U-Glass is a cast and rolled glass. Molten glass passes through forming rollers that bend the edges, creating the typical channel shape (flanges). This dramatically increases the moment of inertia. A flat 7 mm pane would flex dangerously under wind; the same pane bent into a U acquires sufficient rigidity to span vertical openings of over 6 metres, anchoring only in two containment C-profiles at floor and ceiling, eliminating vertical metal mullions.
During rolling, the rollers imprint a texture (‘figured’) on the outer surface. This makes the glass translucent, but not transparent: it transmits natural light while guaranteeing complete privacy. For winter thermal insulation, U-Glass walls are almost always installed double-layer with interlocking flanges. The resulting air gap acts as an insulating cavity and can be filled with translucent insulating materials (aerogel or capillary polycarbonate) to achieve Ug values comparable to a brick wall.
Standards
European and international references applicable.
Physical properties
Usage environment
Channel glass is hung vertically in head profiles. It is essential to dimension the upper gap in the frames to allow the glass to expand and the building roof to settle without crushing the panes. Aluminium perimeter profiles are the thermal weak point: always use thermal break profiles.
Documented applications
TAV. DIndustrial Facades / Museums
Floor-to-ceiling soft light walls, without metal mullions disturbing artwork or machinery.
Staircases and Lift Shafts
Enclosure of fire staircases, guaranteeing natural light and fire resistance (thanks to metal reinforcement).
Curved Partitions (Interiors)
Single-layer installation to create dramatic translucent serpentine divisions in commercial offices (privacy).
Backlighting (Lightbox)
Dramatic night facades: inserting LEDs into perimeter profiles transforms the entire wall into a diffuse lantern.
Vertical Free Span without Intermediate Mullions (m)
TAV. EGeometry beats thickness. Under the same wind load, a thin 7 mm glass pane bent into a U resists bending far better than a massive flat 15 mm tempered pane, radically lowering material and frame costs.
Operational documents from this sheet
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