Glass engineered beyond its infill role. Through thermal toughening and lamination with rigid ionomers (SGP), glass becomes a load-bearing element capable of eliminating opaque perimeter frames.
Point fixing (Spider Glass). The countersunk bolt allows a completely flat external facade surface, transferring loads to the backing structure.
Glass is intrinsically brittle and unable to withstand tensile stresses. Yet, through thermal treatment and lamination with rigid polymers, structural glass defies gravity, becoming beams, columns and suspended facades without any opaque frame.
To become load-bearing, ordinary float glass must be toughened. Heated to 700 degrees C and then rapidly air-quenched, the outer surfaces contract, trapping the core in a state of surface compression that triples bending strength (> 120 MPa). For structural use the HST (Heat Soak Test) cycle is mandatory, an oven test that safely shatters panes containing nickel sulphide impurities, guaranteeing in-service reliability.
Load-bearing glass is always laminated. Traditional PVB is soft and elastic: if the panes break, the panel sags and gives way. Structural glass uses rigid ionomer interlayers such as SentryGlas (SGP): 100 times stiffer and 5 times more tear-resistant than PVB. In the event of breakage, the SGP layer keeps the panel rigid and in position, preventing structural collapse.
European and international references applicable.
Any hole, grinding or countersinking MUST be performed BEFORE thermal toughening. Once toughened, glass cannot be cut or drilled. Heat Soak Test (HST) is mandatory for structural use.
Large transparent envelopes supported by stainless steel spiders without visible aluminium profiles.
PRC.10 · Open the processBeams and columns made entirely of laminated glass to support facades in complete transparency.
PRC.10 · Open the processCurtain walls where the glass is structurally bonded to the hidden frame with two-component silicone.
PRC.10 · Open the processHigh-thickness laminated systems calculated to support accidental and crowd loads.
PRC.35 · Open the processAlthough toughened glass achieves very high strengths, failure always occurs in elastic regime without plastic phase (instantaneous collapse into small fragments). Safety factors in design are much more severe than for steel.
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