All processes
PRC.17 · Construction Process

Decking and Cladding in Modified Timber

Timber outdoors does not rot from rain: it rots from water that cannot leave. The whole technique of decking lies in a few millimetres of air under the board and a couple of degrees of fall.

Ventilation under the board
≥ 30 mm clear
Gap between boards
5–8 mm
Drainage fall
1–2 %
Minimum fixing grade
stainless A2, A4 in marine air

Overview

TAV. 00

Modified timber exists to solve an old problem: making species durable outdoors that would not last, without toxic preservatives and without importing tropical hardwoods. Acetylation chemically modifies the cell wall and takes away the timber's appetite for water, bringing it to stability and durability comparable to the best exotic species; thermal modification achieves a similar effect physically, by cooking the wood at high temperature, gaining durability and losing mechanical strength; strand woven bamboo comes from yet another direction, with a density and hardness no European timber reaches. The material changes, the installation rules do not: air underneath, water that runs away, stainless fixings and no direct contact with the ground.

The site score

TAV. H
NOT TO SCALE1 of 5 layer in placeSloped substrate and pedestals

The detail of the craftwhere the water through the gaps ends up

LE FUGHE LASCIANO PASSARE, NON TRATTENGONOSE IL PIANO NON PENDE, L'ACQUA RESTA SOTTO
01Days 1–2

The substrate and the fall

Checking or creating the fall of the supporting surface, setting the adjustable pedestals and checking where the water collects.

Why it is done this wayA deck is not waterproof and does not need to be: water passes through the gaps and lands on the surface below, which is the real drainage element. If that surface is flat, or worse falls the wrong way, a permanent film of water forms under the floor, wicks up into the joists and eats them from below, invisibly, while the surface looks perfect. The fall must therefore be checked before anything is laid, and the drainage points must stay accessible afterwards: a gully that ends up under the boards with no removable panel is a guaranteed problem in five years.
1–2 % · minimum substrate fall≥ 1 · removable panels over the drains0 · reverse-fall points allowed
In handlaser level and straightedgeself-levelling adjustable pedestalsbucket of water for the run-off test
run-off test actually carried out, not just declared
The mistake that costs dearlyA deck laid on a flat screed because “the water goes through the gaps anyway”: it goes through and stays, and in three seasons the joists rot where they sit in the standing water.
Site supervision checkFall checked with a level across the whole area and not just at the edges; drainage points clear and accessible after laying; substrate waterproofing intact where present; adjustable pedestals bearing on a stable surface, not on uncompressed insulation.
Before you lay anything, throw a bucket of water down and watch where it goes. If it sits there, you've already lost the timber.site notebook — editorial synthesis
The beats — with site daysbeat 1 of 5
3–5 daysmaterial acclimatisation on site: the boards must reach local moisture content before the gaps are set

click a beat · arrow keys ← → walk the site · dashed pauses are the chemistry at work

The deformation that follows a rule

Which way a board cups, and why

TAV. G1

It is not random and it does not depend on the quality of the timber: a board curves towards the face that dries more. If the top face is in the sun and the underside is closed against a damp surface, the top shrinks and the board becomes concave; if both faces breathe equally, the board stays flat. From this follow the two non-negotiable rules of decking — ventilate underneath and treat every face — which are not recommendations but the direct consequence of how timber loses water.

ASCIUGATURA ASIMMETRICASOPRA ASCIUGA E SI RITIRA → CONCAVAsotto resta umida contro il piano chiusoASCIUGATURA SIMMETRICAARIA SOTTO E TRATTAMENTO SU 4 FACCE → PIATTAVALE PER OGNI LEGNO, MODIFICATO O NO: È IL GRADIENTE DI UMIDITÀ A DECIDERE

This holds for any timber, modified or not. Modification reduces the amplitude of the movement, not the mechanism: a badly ventilated acetylated board cups less than a spruce one, but it still cups.

Three routes to durability

Acetylated, thermally modified, strand woven bamboo

TAV. G2

Three different ways of achieving the same result — timber that does not rot outdoors — with different trade-offs. Acetylation works on the chemistry of the cell wall and takes away no strength; thermal modification works on the physical structure and takes away a little, in exchange for a lower cost; strand woven bamboo modifies nothing, but starts from a density and hardness European timber does not have. The choice comes down to three parameters: how long it must last, how much it must carry, how much it may cost.

ACETILATO+ durabilità massima, stabilità massima+ resistenza meccanica intatta− il più caro dei treTERMOTRATTATO+ costo contenuto, colore caldo+ processo solo fisico, senza additivi− più fragile: attenzione ai fissaggiBAMBÙ COMPRESSO+ durezza e densità fuori scala+ crescita rapidissima della materia prima− pesante, preforo obbligatorioLA CLASSE DI DURABILITÀ SI LEGGE SULLA DICHIARAZIONE DEL PRODUTTORE, NON SI DEDUCE DAL PROCESSO

Durability class and mechanical performance must be read from the manufacturer's documentation for the specific product: two thermally modified timbers with different cycles are not the same material, and the degree of treatment changes both durability and strength.

How it ages (and what betrays it)

TAV. P
TAVOLA IMBARCATANo ventilation underneath or treatment on one face only (phases 02 and 05): the board turns concave, water collects in the middle and the defect feeds itself.
RISTAGNO SOTTO IL PIANOSubstrate with no fall or blocked drains (phase 01): a permanent film of water sits under the deck and eats the joists from below, with no sign on the surface.
ALONI NERIGalvanised instead of stainless fixings (phase 03): the timber's tannins attack the zinc and an indelible dark stain appears around every screw.
SPACCATURA DAL FISSAGGIOScrewing without pre-drilling into dense species or strand woven bamboo (phase 03): the board splits from the screw towards the edge, and the crack keeps travelling.
PAVIMENTO IN COMPRESSIONEGaps too tight or no perimeter clearance (phase 04): in summer the boards push against each other, the floor lifts and the fixings tear out.

Questions from the site

TAV. Q
Is the grey a defect or not?

It is not, and it matters to say so before laying rather than afterwards. Silvering affects fractions of a millimetre of surface, where ultraviolet light degrades the lignin and rain washes it away leaving silvery cellulose. The strength, durability and stability of the board do not change at all. Anyone wanting to keep the original colour must budget for re-oiling every one or two seasons: a legitimate choice, but recurring maintenance, not a permanent treatment. Anyone who accepts the grey has a floor that needs nothing for decades.

How long does a modified timber deck really last?

Manufacturers declare warranties that for acetylated timber reach decades above ground, and the declared durability is comparable to the best tropical species. But real life is not decided by the material: it is decided by the installation details. Acetylated timber sitting on a surface that ponds lasts less than well-ventilated larch. In practice, if ventilation, fall and fixings are right, the deck comfortably outlasts its supporting structure, and the first thing to replace is the joists, not the boards.

What changes at the poolside?

Two things change. The first is chemical: chlorides attack ordinary stainless steel, so the fixings move up a grade and the quality of the hidden ironmongery matters as much as that of the visible screws. The second is safety: a wet surface walked on barefoot needs verified slip resistance, achieved through board grooving or specific finishes, and it is a requirement to be documented, not estimated. In practice it is also worth allowing slightly wider gaps, because large volumes of water have to leave quickly.

Can the same material be used for facade cladding?

Yes, and cladding is in fact where modified timber performs best, because water never stands on a vertical surface. The constructional logic is the decking one rotated ninety degrees: a sub-frame forming a ventilated cavity, openings at bottom and top so the air rises, a dark breather membrane behind the open joints, stainless fixings and clearance from the ground. The main difference is exposure: south and west facades silver quickly and unevenly where a partial overhang shelters part of them, which is why you often see one facade grey and another still golden on the same building.

Materials involved

TAV. M