All processes
PRC.43 · Construction Process

Basins, Ponds and Landfill Caps

In a building, water is outside and must be kept out. In a basin, water is inside and must be kept in, and that reverses every rule: the pressure comes from the opposite side, the liner works in tension rather than in bearing, and the weak point is never the bottom. It is the edge, where the lining has to finish somewhere.

Commonest point of failure
the edge, not the bottom
Perimeter anchorage
a continuous anchor trench
Synthetic geomembrane
waterproof while it is intact
Bentonite geocomposite
it seals small damage by hydrating

Overview

TAV. 00

Storage basins, ornamental ponds, natural swimming pools and landfill capping systems look like different works, and by purpose they are, but constructionally they share the same scheme and fail at the same points. In every case the task is to make watertight an excavated surface, very large and irregular in geometry, where the lining is not protected by any structure and must last decades in contact with water, roots, sunlight and ground settlement. There are two routes, and they are worth understanding as opposing philosophies rather than alternative products. The first uses a synthetic geomembrane, waterproof in itself, which must be protected from anything that could puncture it: its performance is total while it is intact, and nil where it is not. The second uses a bentonite geocomposite, which when dry is not waterproof at all: it becomes so when the bentonite hydrates and swells, turning into a gel that seals even small damage and that, within limits, repairs itself. The first logic is that of the perfect barrier, the second that of the forgiving material. Choosing between them depends not on price but on two questions: how likely is the lining to be damaged over time, and how much would it cost to find out.

The site score

TAV. H
NOT TO SCALE2 of 5 layers in placeBedding layer of screened sand

The detail of the craftthe stone the liner cannot bridge

FONDO SCAVOTELOLA COLONNA D'ACQUA PREMEla pressione concentra tutto sulla punta: fora lì
01Days 1-6

The subgrade: the liner copies everything beneath it

The excavation is shaped to the required falls, the subgrade is compacted and everything that could damage the lining is removed: protruding stones, roots, sharp edges. Where the ground is coarse, a bed of screened sand is laid, and the side slopes are checked as no steeper than the liner and its ballast can tolerate.

Why it is done this wayA geomembrane is thin, flexible and entirely without stiffness of its own: it has no ability to bridge a defect in the substrate, so it follows it and takes its shape. A sharp stone left on the bottom is not flattened by the liner, it pierces it, and not necessarily at once: it does so when the basin is filled and the column of water presses the lining onto that point with a pressure that grows with depth. That is why the subgrade is prepared with a care that seems excessive for earthworks. Then there is the question of side slopes, which decides much of what follows: the steeper the bank, the more the liner tends to slide downwards under its own weight and that of the ballast, and the more load concentrates on the crest anchorage. A generous slope is not an aesthetic concession, it is what lets the lining stay put without hanging.
0 spigoli · tolerance for stones left on the subgradescarpate dolci · so the liner does not work hanging
In handcompaction roller and laser levelscreened sand for the bedding layer
do not leave the prepared subgrade exposed to rain
The mistake that costs dearlyLaying the liner on a freshly excavated bottom with no stone picking or sand bed, relying on the geotextile: a geotextile protects against abrasion, not against a sharp edge loaded by metres of water.
Site supervision checkWalk the entire subgrade before laying, with documented removal of stones and roots; check the side slopes and the compaction, which if inadequate will produce settlement beneath the liner.
«The liner bridges nothing: it lies down on whatever it finds. Leave a stone and the stone wins.»site notebook — editorial synthesis
The beats — with site daysbeat 1 of 5
24-72 hthe bentonite geocomposite must be allowed to hydrate before being loaded: when dry it is not yet watertight, and immediate filling tests it before the gel has formed

click a beat · arrow keys ← → walk the site · dashed pauses are the chemistry at work

The question that decides

Perfect barrier, or forgiving material

TAV. G1

The two technologies for lining a basin differ not in how well they hold, but in how they behave on the day something goes wrong, and that is the criterion to choose by. A synthetic liner is a continuous barrier: while intact its performance is essentially total, but it has no capacity to respond to damage, and in a large basin buried under ballast and vegetation a hole a few millimetres across can stay untraceable for years. A bentonite geocomposite reasons the other way: its nominal performance is good but not absolute, and in exchange, once hydrated, the bentonite swells and closes small damage by itself, precisely the damage nobody would go looking for. From this follows a criterion applicable without calculation: where the lining stays inspectable, prefer the perfect barrier; where it will be buried forever, prefer the material that reseals.

TELO SINTETICOtenuta totale finche e integroun foro resta un foroe sotto la zavorra non lo troviGEOCOMPOSITO BENTONITICOtenuta buona, non assolutala bentonite idratata rigonfiae sigilla la lesione da sola

A qualitative comparison of the two logics; declared performance, chemical compatibility and the requirements for environmentally regulated works such as landfills are set by sector regulation and the specific design.

Where it really fails

The bottom is the easy part: everything happens at the edge

TAV. G2

The mental image of a leaking basin is a hole in the bottom, and it is almost always wrong. The bottom is a continuous surface, uniformly loaded and protected by ballast: the most favourable condition a lining can be in. The perimeter is the opposite. There the liner must stop, climb a slope, be held against the weight of ballast dragging it down, stay above the maximum water level and, often, be pierced by a drain or a pipe. Every one of those conditions is more severe than anything happening on the bottom, and they all occur together within the same few metres. That is why a continuous, well-compacted anchor trench is not a detailing matter but the element that holds the system together, and why the level of the edge must be surveyed point by point instead of assumed equal to the ground.

LIVELLO MASSIMOIL FONDO: PARTE FACILEANCORAGGIOATTRAVERSAMENTIla zavorra tira il telo verso il bassotutte le condizioni severe stanno nella stessa fascia di pochi metri

A qualitative diagram of the stresses at the perimeter; sizing of the trench, of the slopes and of the freeboard above maximum level depends on the size of the basin and must be verified in design.

How it ages (and what betrays it)

TAV. P
PUNZONAMENTO DAL BASSODiffuse, untraceable loss with the basin full: stones or roots left on the subgrade which, under the pressure of the water column, pierced the liner (phase 01). Each hole is tiny, but there are many and they are scattered.
SCIVOLAMENTO DEL TELOThe upper bank becomes progressively exposed season after season: perimeter anchorage missing or not compacted, with the ballast on the slopes dragging the lining downwards (phase 04).
LACERAZIONE AGLI ANGOLITears at corners and restraint points, appearing after the first filling: liner laid in tension, with no margin to follow the settlement of the subgrade under the weight of the water (phase 03).
DEGRADO DEL BORDO ESPOSTOThe lining stiffens, crazes and crumbles in the band above the water line: ultraviolet light on liner not protected by ballast (phase 05). It is always the first part to fail, and it takes the anchorage with it.
SOLLEVAMENTO DEL FONDOThe liner balloons and lifts off the bottom in blisters: gas or groundwater accumulating beneath the lining, with ballast insufficient to counter it (phase 05). The phenomenon worsens on its own, because the blister collects more gas.

Questions from the site

TAV. Q
How do you find a leak in a basin that is already full?

With difficulty, and that is exactly why the choice of system should be made with this moment in mind. The first step is not to look for the hole but to establish whether the leak is real: measure the drop in level over several days and discount evaporation, which in summer on an exposed basin can exceed a genuine leak, and rainfall, which can mask it entirely. If the residual drop confirms the leak, the second step is to narrow the zone: watch whether the level stabilises at a certain height, because in that case the hole is right there, on the bank, and that is the lucky situation. If instead the level keeps dropping to the bottom, the damage is low down and the search becomes serious: geoelectrical methods exist that locate where current passes through the liner, and they are the only alternative to emptying. It is worth saying plainly: on a naturalistic basin buried under soil and planted, the cost of finding and repairing can approach that of the lining itself, and that is the concrete reason why bentonite is chosen in those situations.

Can roots pierce the lining?

Yes, and it is one of the commonest ways a naturalistic basin stops working years later, when nobody any longer connects the problem to the planting. Roots do not pierce the liner by sudden mechanical force: they work into points that are already weak, typically along laps and at folds, and widen them as they grow. The process is slow and therefore insidious, because the loss appears gradually and gets blamed on evaporation for a season or two. There are three countermeasures and they must be decided at the outset. The first is to choose species with a contained root system and keep them away from the edge, always the most vulnerable zone. The second is to interpose a dedicated root barrier, which is not the same thing as a protective geotextile: the geotextile stops stones, not roots. The third, and the most effective where vegetation is part of the design, is to use a system that tolerates damage rather than one that merely suffers it, which brings you back to the choice made in phase 02.

Is landfill capping really the same technique as a pond?

Constructionally yes, in purpose no, and the difference is worth understanding because it explains why bentonite is almost always chosen there. The sequence is identical: shaped and regulated surface, protective layer, impermeable barrier, upper protection, soil cover and seeding, with perimeter anchorage. What changes is the direction of the problem. In a pond you keep water in; in a landfill cap you keep rainwater out, because water entering the waste body becomes leachate, which then has to be collected and treated, at a cost that lasts decades. The mechanical context changes too: a landfill body settles greatly and unevenly for years, so the lining must tolerate deformations well beyond those of a basin on natural ground. It is precisely those two conditions, likely damage and a lining buried forever under soil and vegetation, that make a self-sealing material preferable to a barrier which, once damaged, stays damaged.

Is ballast really needed, or is the liner enough?

It is needed, for two distinct reasons worth keeping separate because they have different remedies. The first is protection from ultraviolet light. Exposed synthetic materials age many times faster than the same materials covered: they lose elasticity, stiffen and eventually craze. That is why, in a basin a few years old, the degradation always shows in the band above the water line and never below, and it is also why the edge fails first. The second reason is mechanical and gets underrated: beneath the liner, over time, gas produced by the ground and groundwater accumulate and push the lining upwards. With no weight to counter them, blisters form that lift the liner off the bottom, and the phenomenon worsens on its own because a blister, once formed, collects more gas. Ballast solves both at once, and it should be checked above all on the slopes, where it tends to be reduced for ease of laying and is in fact more necessary than on the bottom.

Materials involved

TAV. M