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PRC.44 · Construction Process

Internal Insulation in Historic Buildings

Insulating from the inside is nearly always the second choice, done when the first is blocked: a listed facade, a building line that allows no projection, a condominium that will not vote it through. It must be approached knowing that it is not external insulation applied on the wrong side: it is an intervention that changes the wall's thermal regime, and that can damage it if treated as a matter of centimetres.

Effect on the wall
in winter it becomes colder
Typical available thickness
a few centimetres, no more
Most critical point
the ends of the floor beams
Vapour control
humidity-variable check, not a barrier

Overview

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When a wall is insulated from outside, the masonry stays on the warm side: it remains dry, mild and able to act as a thermal flywheel. Insulating from inside produces the opposite, and that is the point to grasp before choosing any material. The insulation intercepts heat before it reaches the wall, so in winter the masonry becomes colder than it would have been without the work. Every practical consequence follows from that: the inner surface of the wall can drop below dew point and condense the vapour arriving from the rooms, the thermal mass is excluded from summer behaviour, and elements crossing the wall, first among them the ends of timber floor beams, find themselves in a zone colder and damper than before. None of this makes the intervention wrong, but all of it makes it something to be designed rather than purchased. And this is where aerogel belongs: not because it is a better material in absolute terms, but because in these buildings the available thickness is nearly always a few centimetres, and centimetre for centimetre no other conventional insulation offers as much.

The site score

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NOT TO SCALE2 of 5 layers in placeHumidity-variable vapour check

The detail of the craftthe drying route that closes

PRIMAasciuga da due latiDOPOuna via sola, e il muro è più freddo
01Days 1-4

Diagnosis: understanding why the wall is damp, before covering it

The condition of the masonry is surveyed: moisture content and its origin, the presence of salts, the facade's resistance to driving rain, the position and condition of the beam ends. Any water ingress from outside is identified, and must be resolved before the work, not after.

Why it is done this wayInsulating from the inside a wall that has a moisture problem makes it worse, and the mechanism is easy to grasp. A damp wall dries in two directions, outwards and inwards, and in historic houses that were long unheated the share leaving inwards was far from negligible: it was the room's warmth that evaporated it. Internal insulation closes that route, because it lowers the wall's temperature and interposes a layer resistant to vapour. The result is that water which used to leave now stays, and on top of that the masonry is colder, a condition that encourages further condensation. Hence the order of operations, which is not negotiable: first the external causes of moisture are eliminated, that is, ingress through the facade, the sills, the roof and rising damp; only then does the insulation go on. Doing the reverse means sealing a problem inside the wall and discovering it the following winter, when the new finish starts to stain.
prima le cause · then the insulation, never the reverseteste di trave · the survey nobody carries out
In handmoisture meter and thermal cameraendoscope for surveying the floor structure
look at the facade in the rain too, not only in sunshine
The mistake that costs dearlyInsulating a wall that takes driving rain on a facade with degraded joints: water keeps coming in, but can no longer evaporate inwards and accumulates inside the masonry.
Site supervision checkMeasure the masonry's moisture content at several points and heights, identifying its origin; inspect the beam ends by opening up, because they are the point that decides whether the work is feasible at all.
«If the wall is wet, insulating it from inside does not dry it: it removes the last route it had to do so.»site notebook — editorial synthesis
The beats — with site daysbeat 1 of 5
one heating seasonthe real behaviour of an internally insulated wall is judged after a full winter, by measuring humidity and surface temperature at the critical points instead of inferring them from calculation

click a beat · arrow keys ← → walk the site · dashed pauses are the chemistry at work

The other side of the coin

Insulate inside, and the wall gets colder

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This is the consequence that makes the intervention different from all others, and it is not a side effect: it is how it works. The insulation intercepts heat before it reaches the masonry, so the wall stops being crossed by the flow that kept it mild and in winter runs at a temperature closer to the outside. Three consequences follow and must be considered together. The first concerns vapour: if the room's humid air reaches a cold surface it condenses, which is why vapour control and continuity of installation matter more than the thickness of the insulation. The second concerns frost: masonry that used to stay above zero may now cross it, and if it is saturated the freeze-thaw cycles degrade it. The third concerns elements embedded in the wall, first among them timber beam ends, which find themselves in a zone colder and damper than the one in which they survived for centuries.

SENZA ISOLAMENTOFUORIDENTROil muro resta tiepidoe asciuga da entrambi i latiCON ISOLAMENTO INTERNODENTROtutto il muro lavora freddogelo, condensa, teste di trave

A qualitative diagram of the temperature profile; the hygrothermal verification of the build-up, including the risk of interstitial condensation and the behaviour of beam ends, requires a dedicated calculation for the specific case and the site's climate.

Why it costs what it costs

Aerogel is paid for by the millimetre, and used where millimetres count

TAV. G2

The comparison between aerogel and conventional insulation becomes clear as soon as you stop thinking at equal cost and start thinking at equal space. In a wall with ten centimetres available, traditional insulation does its job perfectly well and aerogel would be a waste. In a window reveal with two centimetres, or around a lintel with one, the traditional material can give almost nothing, not through quality but through physics, while aerogel goes on working. The practical consequence is that aerogel should be assessed not as a general alternative but as a targeted solution, and precisely for that reason its high cost weighs little on the total: the areas where it is genuinely needed are a tiny fraction of the wall, and they are simultaneously the ones where the thermal bridges that generate mould concentrate. Treating a few square decimetres well changes the moisture behaviour of the whole room more than an extra centimetre spread over the entire wall.

SPAZIO DISPONIBILE: MOLTOISOLANTE TRADIZIONALEfa il suo lavoroAEROGEL: sarebbe uno sprecoSPAZIO DISPONIBILE: 2 cmtradizionale: quasi nullaaerogel: continua a funzionare

A qualitative comparison at equal available thickness; conductivity values for individual products and the design verifications must be taken from the data sheets and the hygrothermal calculation for the specific case.

How it ages (and what betrays it)

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CONDENSA DIETRO L ISOLANTEStains and decay appearing from inside with no water ingress: humid air reaching the cavity behind dab-fixed insulation, or a broken vapour check (phases 02 and 04). The condensation point cannot be inspected.
MUFFA SULLA SPALLETTAMould concentrated around the windows while the rest of the wall is sound: insulation return missing at reveals and lintels (phase 03). Insulating the wall but not its edges makes the residual thermal bridge relatively colder still.
DEGRADO DELLE TESTE DI TRAVEFailure of the timber at its bearing in the masonry, discovered years later: the beam end now sits in a colder, damper zone and nobody assessed it during diagnosis (phases 01 and 04). It is the most serious risk of the whole intervention.
GELO NELLA MURATURASpalling of the outer face of the wall after a few winters: the masonry, now colder, crosses zero while saturated by water ingress not resolved before the work (phase 01). The damage is outside, the cause is inside.
UMIDITA INTRAPPOLATAThe masonry's moisture rises year after year instead of stabilising: a sealed vapour barrier instead of a humidity-variable check, preventing summer drying inwards (phase 04). The system has no way out left.

Questions from the site

TAV. Q
Is internal insulation really dangerous?

It is not dangerous, it is demanding, and the difference matters. External insulation forgives many execution errors because it leaves the masonry on the warm, dry side: even if something is done badly, the consequences are rarely serious. Internal insulation has no such margin, because it moves the wall to the cold side and reduces its ability to dry. That said, the cases where it causes damage almost always come down to three concrete, avoidable errors. The first is having done it on a wall that already had an unresolved moisture problem, typically ingress through the facade or rising damp: in that case the work does not cause the problem, it aggravates and hides it. The second is discontinuity: cavities behind the insulation and a broken vapour check, which concentrate all the condensation at points that cannot be inspected. The third is failing to assess the beam ends. If those three points are addressed, the intervention is technically sound, and it is often the only one possible on a listed building.

The timber beam ends: what do you do about them?

This is the most serious question in the whole intervention, and also the one most often skipped, because it means opening up a floor before quoting. The problem is that the beam end is embedded in the masonry, that is, in the part the insulation makes colder, and timber in a cold, damp zone is exposed to biological decay. There are three workable routes. The first is to interrupt the insulation locally around the bearing, accepting a limited thermal bridge in exchange for a beam end that stays warmer: it is the simplest solution and often the most sensible. The second is to ventilate the bearing, letting air circulate around the end so any moisture can leave. The third, where the timber is already compromised, is to intervene structurally by replacing or sistering the end. What is not acceptable is the fourth route, which is not looking: the beam end is invisible, the decay is slow, and by the time it shows the floor has already lost its bearing.

Vapour barrier or humidity-variable check?

A humidity-variable check, in almost all historic buildings, and it is worth understanding why the sealed barrier looks like the safer choice and is not. The barrier does one thing very well: it stops vapour entering the wall. In winter that is exactly what is needed. The problem is that it does so in summer too, when the flow reverses and the wall, warmed by the sun, would tend to dry by giving up moisture inwards. With a sealed barrier that route is closed, and since the facade of a historic building is rarely perfectly watertight, moisture entering from outside accumulates with no way out. The humidity-variable check resolves the contradiction by changing permeability with relative humidity: in winter, with dry indoor air, it behaves almost like a barrier; in summer, with high humidity, it opens and allows drying. In both cases, though, performance depends entirely on continuity of installation: a perfect check with three open joints is worth less than a modest but continuous solution.

How much floor area is lost, and what is really gained?

Little is lost, and that is why aerogel exists in this market: with thin materials the loss of area is a few centimetres per wall, and in small rooms it is often the only acceptable solution. The gain, though, should be described honestly, because it differs from that of external insulation. On heating consumption the benefit is real but smaller, because thermal bridges remain that external work would have solved, typically at floors and cross walls. On perceived comfort, however, the effect is often more evident than the calculation suggests, for two reasons: the inner surface of the wall becomes much warmer, and the cold-wall sensation felt sitting near an external wall disappears; and the room reaches the desired temperature far more quickly, which counts enormously in intermittently used spaces. In summer, by contrast, the balance is worse than before, because the masonry's inertia is lost: someone living in a historic mountain house barely notices, someone in a city notices a great deal.

Materials involved

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