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PRC.59 · Construction Process

Base Isolation with Lead Rubber Bearings

A base-isolated building is not stronger: it is slower. The bearings lengthen the natural period of the structure until the earthquake no longer finds it in resonance, and the price of that choice is that the building has to be able to slide. Everything else on site follows from this: anything crossing the isolation plane — a pipe, a cable, a stair, a pavement — has to be designed to move, otherwise it becomes a rigid bridge that cancels the system.

Operating principle
lengthening the natural period, not increasing strength
Role of the lead core
dissipates energy by yielding and re-centres the building
Site constraint
nothing crosses the isolation plane rigidly
Service life
bearings inspectable and replaceable, if the void allows it

Overview

TAV. 00

The process covers building a base isolation plane with lead rubber bearings, from defining the movement gap through to the long-term inspection plan. The logic differs from any other structural work: here you are not building something that resists, you are building a plane along which the building can move, and the quality of the result depends far more on what must not touch than on what is built. The phases follow that order: first establish how far the building has to be able to slide and defend that space, then build the two substructures to steelwork tolerances, then install and test the bearings, and finally resolve every crossing. The last phase does not close the site: it opens the service life, because an isolation system has to be looked at periodically and must stay reachable.

The site score

TAV. H
NOT TO SCALE0 of 5 layers in place

The detail of the craftThe gap is design, not a finishing joint

EDIFICIOSCORRIMENTOGIUNTOGIUNTO
01Weeks 1-4

Define the gap and defend it

The first decision is how far the building must be able to move relative to the ground, and that displacement becomes a continuous seismic gap around the whole perimeter. The gap has to be drawn in plan as a design element and not improvised on site: it crosses pavements, ramps, external stairs, thresholds, fences and every incoming service. In the same step the position of the isolation plane is chosen — under the first floor structure, under a basement, on top of existing columns — and the resulting void is checked to be walkable by a person.

Why it is done this wayThe gap is the one thing the system asks of the rest of the design, and the one thing every other trade will tend to occupy. A pavement cast flush, a ramp bearing on both the ground and the building, a rigid downpipe: a few centimetres of contact are enough for the building, when the event comes, to find a strut and stop being isolated.
1 · continuous gap around the whole perimeter0 · rigid elements allowed across the planepercorribile · requirement for the technical void
In handDesign displacement calculation modelPlan of gaps and crossingsCoordination model with the servicesSurvey of incoming buried servicesSchedule of elements crossing the plane
Gap frozen before external works begin, not afterwards
The mistake that costs dearlyTreating the gap as a finishing joint to be resolved during external works. By then the pavement is cast, the ramp is built, and correcting means demolishing work just completed: in practice it does not get corrected, it gets accepted.
Site supervision checkAsk for a plan with the gap drawn continuously around the whole perimeter and the schedule of crossings: if the schedule omits services and external works, the gap has not been designed.
Definition in plan and section of the perimeter seismic gap according to the design displacement, identifying every element that crosses it and the level of the isolation plane.site notebook — editorial synthesis
The beats — with site daysbeat 1 of 5
8-20 weeksManufacture and individual factory testing of the devices: every bearing is tested before shipment and the report travels with the unit.
7-14 daysCuring of the shrinkage-compensated bedding grout before transferring the building load onto the devices.

click a beat · arrow keys ← → walk the site · dashed pauses are the chemistry at work

PLATE 01

Not stronger: slower

TAV. G1

Traditional strengthening increases capacity and leaves the building where the earthquake finds it. Isolation moves the building out of the range where the shaking is most effective, by lengthening its natural period: it is a choice about frequency, not about strength.

A — BASE FISSAoscilla in frettae in risonanzaB — ISOLATAoscilla lentamente,fuori risonanzaC — LO SPOSTAMENTO DEL PROBLEMAPRIMADOPOPERIODO PROPRIOAllungando il periodo, la stessa scossachiede alla struttura molto meno.ARCHITHECA — PRC.59

The diagram is qualitative and illustrates the principle. Spectra, periods, design displacements and verification criteria are to be taken from the design and the applicable standards.

PLATE 02

The rigid bridge that cancels the system

TAV. G2

The bearings are deliberately soft. Any rigid element connecting ground and building is far stiffer than they are, so it takes the action: it does not reduce the isolation, it bypasses it at that point.

QUATTRO PONTI CHE NESSUNO GUARDASOVRASTRUTTURATERRENO E FONDAZIONETUBAZIONESCALA ESTERNAMARCIAPIEDE A FILOPLUVIALENessuno di questi è un elemento strutturale, e proprio per questo nessuno li portaal tavolo del coordinamento. Sono le quattro cause più frequenti.ARCHITHECA — PRC.59

The diagram illustrates the mechanism. Joint movement capacities, construction details and verifications are to be taken from the design and the applicable standards.

How it ages (and what betrays it)

TAV. P
PT.01Rigid connection across the isolation plane. A pipe, a stair cast in continuity, a flush pavement or a downpipe create a load path parallel to the bearings. Being far stiffer, they take the action: the building is no longer isolated at that point, and that is where all the damage concentrates.
PT.02Perimeter gap invaded during service. Over the years the gap collects gravel, soil, roots and stored materials, and in some cases is deliberately filled because it is taken for a crack. The result is the same as a rigid connection, achieved without anyone building anything.
PT.03Partial bearing of the device. Bedding grout poured with voids or an uneven surface make the load arrive on part of the elastomer. The rubber works in conditions the tests never reproduced and the actual capacity departs from the declared one, with no external sign.
PT.04Devices no longer reachable. The technical void is taken over by partitions, storage or new services until it becomes impossible to bring jacks to a bearing. The system still works but stops being maintainable, and replacing a single device becomes a structural operation.
PT.05Temporary restraints not removed. The stops fitted to prevent accidental movement during construction stay in place at handover. The building behaves as a fixed-base structure and no routine check reveals it, because the defect shows only during the event the system existed for.

Questions from the site

TAV. Q
How far does an isolated building actually move?

Far enough to make the perimeter gap a visible element and to require genuine seismic joint covers at every crossing. The design displacement depends on the site, the structure and the devices chosen, and must be read from the calculation report: it is that figure, not a general rule, that sizes the gap, the flexible service joints and the sliding bearings for stairs and ramps.

Why lead inside the bearing?

Because it yields at low stress and does so stably, repeatably and without degrading cycle after cycle: it is an almost ideal damper at ambient temperature. The laminated rubber around it provides vertical capacity and re-centring, the core turns energy into heat. The lead is fully encapsulated within the device and has no contact with the environment.

Can an existing building be isolated?

Yes, and it is one of the most effective interventions on existing buildings, but the site work is different in nature: the structure is cut on a horizontal plane, the load is transferred to temporary jacks, the devices are inserted and the load is returned. The difficulty is not strictly technical, it lies in the number of already existing crossings, all of which have to be remade flexible.

How often should the bearings be inspected?

At the intervals set by the inspection plan, and in any case after a felt seismic event. Routine inspection, though, is almost never about the devices: it is about the space around them. Checking that the gap is clear, that the void has not been occupied and that no new service crosses the plane rigidly is worth, in practice, far more than a close examination of the rubber.

Materials involved

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