Cellular polycarbonate wall
A translucent, ultra-light partition: cellular polycarbonate panels — close parallel air cells — clipped into aluminium profiles. It lets light through while diffusing it, insulates thanks to the cells and weighs very little, going up dry. It is the wall of light: office partitions, halls, greenhouses, industrial façades. Its rule: polycarbonate expands a lot, so it must be free to move.
Technical section of the system, from inside (left) to outside (right).
A translucent, ultra-light partition: cellular polycarbonate panels — close parallel air cells — clipped into aluminium profiles. It lets light through while diffusing it, insulates thanks to the cells and weighs very little, going up dry. It is the wall of light: office partitions, halls, greenhouses, industrial façades. Its rule: polycarbonate expands a lot, so it must be free to move.
A cellular polycarbonate wall is a translucent, ultra-light partition: plastic panels with a cellular structure — close parallel air cells — clipped into aluminium profiles. It lets light through while diffusing it, insulates thanks to the cells and weighs very little, going up dry. It is the wall of light: office partitions, halls, greenhouses, industrial façades.
The secret is the cellular structure: the internal air cells diffuse the light — no glare, a soft, even brightness — and at the same time insulate, because still air slows the heat. The more internal walls the panel has (2, 3, 5 walls), the more it insulates. All while staying translucent and very light.
Polycarbonate expands with temperature far more than glass or metal: a panel can grow by centimetres between winter and summer. If it is fixed rigidly, it bows or cracks. So the profiles and fixings let the panel slide, with slots and calculated gaps; it is the golden rule of laying.
It is fitted dry, snapped into the profiles, with sealing gaskets; it is demountable and re-configurable. The sun-facing side has a UV treatment, because without it the panel yellows and turns brittle over time. It is combustible but in a better class than many plastics; on escape routes and in large spaces the fire requirements must be checked.
Why it works
Air cells: light and insulationA cellular polycarbonate wall solves two problems at once with the same trick: the multitude of tiny air channels inside the panel. Light entering is bounced from wall to wall and comes out diffused — a soft, glare-free brightness that lights a space without a view through it. At the same time, that air is trapped and still, so it insulates: the more internal walls the panel has, the higher its thermal resistance, while it still weighs a fraction of glass. The catch is movement: polycarbonate expands and contracts with temperature far more than glass or metal, so a panel that is screwed down tight will bow and crack. The whole art of the system is therefore in the profiles and fixings, which must hold the panel yet let it slide — with slots, gaps and floating clips that absorb centimetres of seasonal movement. Add a UV-protected outer face and the right fire detailing, and it is light, fast, demountable and luminous.
Diffuse daylight without glare
Comparison · insulantsNodal details
Critical junctions · sectionsTwo cellular panels meet inside an aluminium H-profile that grips both with gaskets. The panel ends are not pushed home: a gap is left to the central web so the panels can expand and contract with temperature; a slotted screw fixes the profile while still letting it move. It is this freedom that keeps the wall flat.
- Cellular panel
- Panel (adjacent)
- H-profile
- Gasket
- Expansion gap
- Slotted screw
At head and base the panel sits in a U-channel deep enough to allow its thermal movement: a gap is left at the bottom of the channel so the panel can grow without buckling, and a weep hole drains any condensation from the cells. A gasket makes the air and water seal, the profile is fixed to the structure.
- Cellular panel
- U-channel
- Expansion gap
- Gasket
- Weep hole
- Fixing to structure
Installation controls
Specification · checklist01 · Substructure
02 · Sheets
03 · Joints
04 · Condensation
05 · Movement & fire
Recurring defects
Diagnostics · siteComponent materials
The network · materialsReference regulations
2 norms- D.P.R. 380/2001Consolidated Building Act (Testo Unico Edilizia)In force
- UNI EN 13501-1:2019Fire classification of construction products and building elements - Part 1: Reaction to fireIn force
Informational links to the regulatory framework. Always verify the current text on the official source.