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← All systems
Technical sheet
A.01A.02
SystemS-54

Microcement floor

A seamless cement-based coating, applied a few millimetres thick over an existing substrate and protected by a sealer. With no joints or grout lines it surfaces floors, stairs and walls with an even, tactile finish, ideal in refurbishments because it adds almost no height. Being so thin it «copies» the substrate, so its success lies in the preparation: a sound base, a primer and an anti-crack mesh.

PavimentazioneSeamless cementitious coating
B.01
System build-up6 layers
CALPESTIOSTRUTTURA1. Sigillante2. Microcemento3. Fondo + rete4. Primer5. Massetto6. Soletta

Technical section of the system, from inside (left) to outside (right).

Seamless cementitious coating
Spessore totale
2-3mm
Giunti
continuo (seamless)
Posa su esistente
sì (anche su piastrelle)
Riscaldamento radiante
compatibile
Reazione al fuoco
A2fl - Bfl
Manutenzione
sigillante periodico
Descriptive memo

A seamless cement-based coating, applied a few millimetres thick over an existing substrate and protected by a sealer. With no joints or grout lines it surfaces floors, stairs and walls with an even, tactile finish, ideal in refurbishments because it adds almost no height. Being so thin it «copies» the substrate, so its success lies in the preparation: a sound base, a primer and an anti-crack mesh.

Microcement is a seamless cement-based coating, applied a few millimetres thick over an existing substrate and protected by a sealer. With no joints or visible grout lines, it surfaces floors (and walls) with an even, tactile finish: it is the «seamless» finish of contemporary architecture.

Thin and seamless

Its quality is the minimal thickness — two or three millimetres — that lets you refinish without demolition and without raising levels: ideal in refurbishments, even over old tiles. Continuous and jointless, it is easy to clean and lends itself to floors, stairs, worktops and walls in the same material.

The substrate rules

Being so thin, microcement has no life of its own: it «copies» the substrate. If the screed cracks or moves, the crack telegraphs to the surface. So success lies entirely in the preparation: a sound, stable base, a bonding primer and an embedded reinforcing mesh that arrests the micro-cracks before they show.

Laying and protection

It is applied in several thin coats, trowel-smoothed, which give the texture; then it is sealed with waxes or resins that protect it from water, stains and wear. Being cementitious it is porous: the sealer is essential and must be renewed over time, especially in wet, high-traffic areas. Care in the laying and the protection makes the difference between a floor that lasts and one that stains.

At a glance

Composition

6 layers · 3 materials · 1 processes

Strengths

  • Seamless and bespoke
  • Thin: refurbish without raising levels
  • Compatible with underfloor heating
  • Contemporary, tactile look

Execution specs

Total thickness
2–3 mm
Joints
seamless
Over existing
yes (even tiles)
Underfloor heating
compatible
Reaction to fire
A2fl – Bfl
Maintenance
periodic sealer

Normative references

UNI 10827 / 11493 (pavimentazioni)UNI EN 13813 (massetti e malte)UNI EN 1504 (protezione del calcestruzzo)UNI EN 13501-1 (reazione al fuoco)UNI EN 1264 (riscaldamento a pavimento)D.P.R. 380/2001
Systems architecture

Why it works

The substrate rules
no mesh: it showsmesh: arrestedonly millimetres thick, microcement «copies» the substrate and brings its cracks to the surfacea mesh in the base coat arrests the micro-cracks — the preparation makes the floor

Microcement is only two or three millimetres of cementitious coating, and that thinness is both its gift and its rule. The gift: it refinishes a floor without demolition and without raising levels, even over old tiles, seamless and continuous. The rule: at that thickness it has no structural life of its own — it faithfully «copies» whatever is underneath. A crack or a movement in the screed will travel straight up and reappear on the surface. So the work that decides the result is not the finish coat but the preparation: a sound, stable, dry substrate, a bonding primer, and above all a reinforcing mesh embedded in the base coat that bridges and arrests the micro-cracks before they can telegraph through. Then it is sealed, because cementitious and porous, it needs the sealer to keep water and stains out.

Thinness (height added)

Comparison · insulants
Microcement
2–3 mm
Resin
3–5 mm
Thin laminated tile
~10 mm
Tiles + adhesive
15–20 mm

Longer bar = the less height it adds. At 2–3 mm microcement refinishes over the existing floor, even old tiles, without demolition and almost without raising the level.

Nodal details

Critical junctions · sections
123456
D.01
The system layers

The whole system is only a few millimetres: a bonding primer on the prepared screed, a base coat with an embedded mesh that controls cracking, two thin trowelled coats of microcement that give colour and texture, and a protective sealer on top. Each layer has a job; skip the mesh or the primer and the finish fails.

  1. Sealer
  2. Microcement (2nd coat)
  3. Microcement (1st coat)
  4. Mesh in the base coat
  5. Bonding primer
  6. Screed
123456
D.02
De-coupling joint

Seamless does not mean jointless underneath: where the substrate has a structural or movement joint, the coating must not bridge it rigidly, or it will crack along the line. A joint profile (or an elastic sealant) is carried up through the microcement so the two fields can move independently.

  1. Microcement
  2. Joint profile
  3. Structural joint
  4. Screed (side A)
  5. Screed (side B)
  6. Elastic sealant

Installation controls

Specification · checklist

01 · Substrate

Sound, mature, stable screed
Moisture measured
Flatness and absorption

02 · Preparation

Mechanical prep
Bonding primer
Mesh in the base coat

03 · Application

Thin even coats
De-coupling at joints
Recommended drying times

04 · Sealing

Suitable sealer
Coverage and renewal
Wet-area protection

05 · System

Compatible products
Sample / mock-up
Climate during cure

Recurring defects

Diagnostics · site
Meccanica
Cracking from the substrate
CauseBeing only millimetres thick, the coating copies the screed: a crack or movement below telegraphs straight to the surface.
PreventionA sound, mature, stable screed, an embedded anti-crack mesh, de-coupling joints over substrate joints, controlled curing.
Adesione
Detachment and delamination
CauseA dusty, weak or un-primed substrate, or laying over a closed, non-absorbent surface, lets the coating debond and flake.
PreventionMechanical preparation, the right bonding primer, a sound substrate, compatible products as a system.
Biologica
Mould in wet zones
CauseIn showers and damp areas a worn or missing sealer lets the porous cement soak up water and grow mould in the surface.
PreventionA suitable, renewed sealer, falls and waterproofing in wet areas, ventilation, cleaning with the right products.
Termo-igrometrica
Rising damp and efflorescence
CauseMoisture rising from a damp slab through a thin cement coating brings salts that bloom (efflorescence) and stain the surface.
PreventionA vapour barrier / cured dry screed, an epoxy moisture barrier where needed, sealing, no laying over damp.

Component materials

The network · materials
Thin Continuous Coating
Microcement
CLS ESISTENTEMalta R4 · adesione >2 MPaMALTA R4
Repair mortar class R4 (EN 1504-3)
Structural Repair Mortar (R4)
Conglomerate
Concrete

Installation processes

The network · processes
PRC.28Seamless Resin and Microcement Flooring

Reference regulations

2 norms
  • D.P.R. 380/2001Consolidated Building Act (Testo Unico Edilizia)NazionaleIn force
  • UNI EN 13501-1:2019Fire classification of construction products and building elements - Part 1: Reaction to fireProtectedUEIn force

Informational links to the regulatory framework. Always verify the current text on the official source.

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